What you will Gain

1. Introduction to QA/QC in Piping and Welding Inspection (2 Hours)

• Understand the fundamental concepts of Quality Assurance (QA) and Quality Control (QC).
• Recognize the roles and responsibilities of a QA/QC inspector in piping and welding projects.
• Explain the importance of inspection in ensuring compliance, safety, and reliability.

2. Piping Materials, Components, and Fabrication Practices (3 Hours)

• Identify different piping materials, grades, and their properties.
• Understand the use of piping components such as valves, fittings, and flanges.
• Explain fabrication processes and best practices for piping installation.

3. Welding Technology and Procedure Qualification (4 Hours)

• Understand the principles of welding processes (SMAW, GTAW, GMAW, etc.).
• Explain the requirements of Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR).
• Recognize key welding parameters that affect weld quality.

4. International Standards and Codes: ASME, API, ISO (4 Hours)

• Interpret and apply international codes and standards relevant to piping and welding.
• Understand compliance requirements of ASME, API, AWS, and ISO standards.
• Apply code-based inspection techniques to practical situations.

5. Non-Destructive Testing (NDT): Methods and Field Applications (4 Hours)

• Understand the principles of common NDT methods (UT, RT, MT, PT).
• Apply NDT methods to detect defects in piping and welds.
• Recognize the advantages and limitations of each NDT method.

6. Visual Inspection of Welds and Common Welding Defects (3 Hours)

• Perform visual inspections of welds using standard techniques.
• Identify common welding defects such as porosity, cracks, and undercuts.
• Interpret acceptance criteria based on applicable codes and standards.

7. Interpretation of Piping Isometrics and Engineering Drawings (5 Hours)

• Read and interpret piping isometric drawings and general arrangement drawings.
• Identify symbols, dimensions, and specifications on engineering drawings.
• Apply drawing interpretation to support inspection and fabrication activities.

8. Inspection and Test Plans (ITPs) and Site Quality Procedures (3 Hours)

• Develop and implement Inspection and Test Plans (ITPs).
• Understand site quality procedures and their application in projects.
• Coordinate inspections to align with project timelines and standards.

9. Quality Documentation: WPS, PQR, NDT Reports, and Logs (2 Hours)

• Prepare and review quality documentation including WPS, PQR, and ITPs.
• Maintain inspection records, NDT reports, and quality logs.
• Ensure proper documentation for regulatory compliance and client approval.