ICTQual AB Level 6 International Diploma in Industrial & Manufacturing Engineering

Learning Outcomes for the ICTQual AB Level 6 International Diploma in Industrial & Manufacturing Engineering:

Year 1 – Foundation in Industrial & Manufacturing Engineering

Principles of Industrial and Manufacturing Engineering

• Understand the scope, principles, and applications of Industrial & Manufacturing Engineering.
• Explain the role of engineers in improving productivity and efficiency.
• Identify key functions within industrial and manufacturing systems.

Engineering Mathematics

• Apply algebra, calculus, statistics, and trigonometry to solve engineering problems.
• Use mathematical models to analyse industrial processes.
• Develop logical and numerical reasoning skills for technical problem-solving.

Fundamentals of Mechanical and Electrical Engineering

• Explain the principles of mechanics, motion, energy, and electrical circuits.
• Apply basic laws of thermodynamics and electricity to engineering systems.
• Use mechanical and electrical knowledge to support industrial processes.

Materials Science and Engineering

• Identify classes of engineering materials and their mechanical properties.
• Understand the relationship between material structure and performance.
• Select suitable materials for different manufacturing applications.

Engineering Drawing and CAD

• Interpret technical and engineering drawings to global standards.
• Create 2D and 3D models using CAD software.
• Apply principles of tolerancing, dimensioning, and design communication.

Introduction to Manufacturing Processes

• Understand manufacturing methods such as machining, casting, welding, and forming.
• Compare conventional and modern manufacturing techniques.
• Evaluate process selection based on cost, quality, and efficiency.

Basics of Automation and Control Systems

• Explain open-loop and closed-loop control systems.
• Identify basic sensors, actuators, and controllers.
• Apply control system principles to simple industrial processes.

Production Planning and Operations Management

• Understand the fundamentals of production planning and scheduling.
• Apply techniques for capacity planning, inventory management, and process flow.
• Analyse the role of operations management in achieving efficiency.

Quality Fundamentals and Inspection Techniques

• Explain the principles of quality management and assurance.
• Apply inspection methods and measurement techniques in manufacturing.
• Identify defects and recommend corrective actions.

Health, Safety, and Environmental Practices in Engineering

• Understand workplace safety regulations and engineering risk assessment.
• Apply hazard identification and mitigation measures.
• Demonstrate awareness of environmental sustainability in industrial contexts.

Communication and Technical Report Writing

• Develop professional written and verbal communication skills.
• Prepare structured technical reports and presentations.
• Apply correct referencing and technical documentation standards.

Introduction to Project Management in Engineering

• Understand the basics of project management in industrial contexts.
• Apply simple planning tools such as Gantt charts and work breakdown structures.
• Identify risks, budgets, and resource requirements in small-scale projects.

Year 2 – Intermediate Studies in Industrial & Manufacturing Engineering

Manufacturing Systems and Technology

• Understand integrated manufacturing systems and their functions.
• Evaluate the role of automation in system efficiency.
• Analyse case studies of modern manufacturing technologies.

Advanced Production Planning and Scheduling

• Apply advanced scheduling methods to optimise workflows.
• Use planning tools for forecasting and resource allocation.
• Analyse bottlenecks and recommend improvements.

Lean Manufacturing and Continuous Improvement

• Understand lean principles such as waste reduction and value stream mapping.
• Apply tools like Kaizen, 5S, and Six Sigma basics.
• Evaluate the impact of lean practices on productivity.

Industrial Automation and PLC Programming

• Explain the role of automation in industrial applications.
• Develop and test PLC programs for automated processes.
• Troubleshoot basic PLC-controlled systems.

Supply Chain and Logistics Management

• Understand supply chain structures and global logistics systems.
• Apply techniques for demand forecasting and distribution management.
• Analyse strategies for supply chain optimisation.

Mechanical Design and Manufacturing Processes

• Apply mechanical design principles to industrial components.
• Understand advanced processes such as casting, forging, and additive manufacturing.
• Evaluate designs for manufacturability and efficiency.

Industrial Maintenance and Reliability Engineering

• Apply preventive and predictive maintenance techniques.
• Analyse reliability models and equipment performance.
• Implement condition-based monitoring systems.

Computer-Aided Manufacturing (CAM)

• Use CAM software for part programming and production planning.
• Apply CNC programming for manufacturing applications.
• Integrate CAD and CAM systems to streamline design-to-production workflows.

Data Acquisition and Process Monitoring

• Explain the principles of data acquisition systems.
• Apply signal conditioning, sampling, and filtering techniques.
• Use software tools for process monitoring and analysis.

Sustainable Manufacturing and Green Engineering

• Understand the principles of eco-friendly manufacturing.
• Evaluate renewable resources and energy-efficient processes.
• Recommend sustainable strategies for industrial operations.

Applied Research Methods in Engineering

• Develop structured research proposals in engineering.
• Apply qualitative and quantitative methods to technical studies.
• Interpret data and present evidence-based findings.

Human Factors and Ergonomics in Manufacturing

• Understand the role of ergonomics in workplace design.
• Apply human factors to improve productivity and safety.
• Evaluate case studies of ergonomics in industrial settings.

Year 3 – Advanced Studies in Industrial & Manufacturing Engineering

Smart Manufacturing and Industry 4.0

• Understand digital manufacturing and cyber-physical systems.
• Apply IoT, AI, and big data in smart factory environments.
• Evaluate the challenges of transitioning to Industry 4.0.

Advanced Manufacturing Technologies (Additive, CNC, etc.)

• Analyse additive manufacturing techniques (3D printing).
• Apply CNC and advanced machining for precision engineering.
• Evaluate innovations in advanced materials processing.

Robotics and Autonomous Systems in Manufacturing

• Understand the role of robotics in industrial automation.
• Apply path planning and robotic control strategies.
• Evaluate autonomous systems in flexible manufacturing.

Advanced Quality Management and Six Sigma

• Apply advanced statistical quality control techniques.
• Implement Six Sigma tools for defect reduction.
• Evaluate continuous improvement initiatives.

Cyber-Physical Systems and IoT in Manufacturing

• Understand the integration of physical processes with digital networks.
• Apply IoT protocols for industrial monitoring and control.
• Design small-scale cyber-physical systems for engineering applications.

Supply Chain Optimisation and Global Operations

• Apply advanced supply chain modelling and optimisation tools.
• Analyse risks in global supply networks.
• Recommend strategies for efficiency and resilience.

Advanced Process Engineering and Simulation

• Use simulation tools for analysing industrial processes.
• Model material and energy flows in production systems.
• Evaluate process improvements using digital simulation.

Innovation and Product Development in Engineering

• Understand the stages of product design and innovation.
• Apply tools for prototyping and testing.
• Evaluate the commercialisation of engineering products.

Professional Ethics and Sustainability in Manufacturing

• Demonstrate understanding of ethical principles in Industrial & Manufacturing Engineering practice.
• Apply sustainability frameworks in manufacturing projects.
• Evaluate the social and environmental impact of industrial operations.

Technology Entrepreneurship and Business Development

• Understand principles of entrepreneurship and innovation management.
• Develop business models for engineering-based ventures.
• Apply strategies for technology commercialisation.

Infrastructure and Facility Planning for Manufacturing Systems

• Understand facility layout design and optimisation.
• Apply planning principles for efficient material and workforce flow.
• Evaluate infrastructure requirements for modern industries.

Final Year Major Project (Capstone Project)

• Undertake an independent engineering project.
• Demonstrate integration of multidisciplinary knowledge.
• Present findings through a professional technical report and oral defence.